Job Description

Job Title:

Crusher Mechanic

Location:

Fujairah, U.A.E.

Department:

Maintenance

Reports To:

Workshop / Maintenance In-Charge

Job Purpose:

To perform preventive, corrective, and breakdown maintenance of all crusher plant machinery, heavy vehicles, and supporting mechanical systems to ensure continuous, safe, and efficient operation of the crushing plant.

Key Responsibilities:1. Equipment Maintenance

Inspect, diagnose, and repair mechanical faults in crushers (jaw, cone, impact), screens, conveyors, feeders, gearboxes, and related systems. Perform routine preventive maintenance tasks such as lubrication, adjustment, and replacement of worn-out parts. Repair and replace defective mechanical components including bearings, shafts, pulleys, liners, belts, chains, and couplings. Ensure all crusher plant equipment is properly aligned, balanced, and calibrated after repairs. Support in dismantling and assembling of machinery for overhaul or major repairs. Maintain maintenance logs and service records accurately.

2. Troubleshooting & Breakdown Support

Quickly identify the root cause of equipment failures and implement effective solutions to minimize downtime. Assist in planning and executing shutdown maintenance. Respond promptly to breakdowns and emergencies, including night shifts if required. Coordinate with electricians and operators to ensure integrated problem solving.

3. Workshop & Tools Management

Maintain all mechanical tools and workshop equipment in proper working condition. Ensure proper use, storage, and calibration of tools and lifting devices. Support the Workshop In-Charge in maintaining inventory levels of mechanical spares and consumables.

4. Safety & Compliance

Follow company safety policies, risk assessments, and permit-to-work procedures at all times. Ensure lock-out/tag-out (LOTO) practices before performing maintenance tasks. Report any unsafe condition, near miss, or potential hazard to the HSE Department immediately. Maintain cleanliness and order in the workshop and plant area.

Qualifications & Experience:

Diploma / ITI Certificate in Mechanical Engineering or Industrial Maintenance. Minimum

3-5 years of experience

in mechanical maintenance within a

crusher plant, quarry, or heavy equipment workshop

. Strong technical knowledge of crushers, screens, conveyors, and hydraulic systems. Experience in welding, fabrication, and fitting work is an advantage. Ability to read technical drawings, manuals, and part catalogs. Good communication and teamwork skills. Physically fit and capable of working under outdoor industrial conditions.

Skills & Competencies:

Mechanical troubleshooting and repair skills. Understanding of hydraulic, pneumatic, and lubrication systems. Safe working practices and adherence to HSE rules. Team coordination and time management. Attention to detail and quality workmanship.

Performance Indicators (KPIs):

Equipment downtime vs uptime. Preventive maintenance completion rate. Breakdown response time. Spare parts and tool management efficiency. Safety performance (zero accidents or violations).

Working Conditions:

Based at the Fujairah Crusher site. Outdoor and workshop environment with exposure to dust, noise, and heat. May require working in shifts, weekends, and emergency call-outs.
Job Types: Full-time, Permanent

Experience:

maintenance within a crusher plant, quarry: 5 years (Required) crushers, screens, conveyors, and hydraulic systems: 5 years (Required) * read technical drawings, manuals, and part catalogs: 5 years (Required)