To supervise and coordinate daily crusher plant operations, ensure continuous production, manage workers, monitor equipment performance, and maintain compliance with safety, quality, and production standards.
Oversee daily operation of crusher plant units (Jaw, Cone, Impact, Screens, Feeders, Conveyors).
Ensure continuous production according to required output, size grading, and quality.
Monitor plant performance, material flow, and crusher settings.
Check oil levels, lubrication, temperature, and equipment conditions throughout the day.
B. Workforce Management
Supervise operators, helpers, electricians, welders, and mechanics at the crusher site.
Assign daily tasks and ensure manpower availability for shifts.
Train and guide operators on correct handling of equipment.
Maintain discipline and compliance with company rules and HSE procedures.
C. Equipment & Maintenance Coordination
Conduct routine inspections of all crusher and screening equipment.
Report abnormalities, breakdowns, and maintenance needs to the Mechanics and Electricians.
Coordinate shutdowns for preventive and corrective maintenance.
Ensure proper functioning of conveyors, bearings, belts, motors, gearboxes, and pumps.
Ensure all equipment is cleaned and greased as per schedule.
D. Production Monitoring & Reporting
Record daily production (tonnage, hours of operation, breakdown time).
Ensure feeders receive proper material feed and avoid overloading.
Monitor quality of aggregates (5-10mm, 10-20mm, 20-32mm, etc.).
Report shortages of spare parts, diesel, and consumables.
E. Safety & Compliance
Enforce site safety rules, PPE usage, and environmental guidelines.
Conduct toolbox talks and report unsafe activities immediately.
Ensure lock-out/tag-out (LOTO) procedures during maintenance.
Maintain a clean and organized work area around the crusher plant.
F. Quarry Coordination
Coordinate with the blasting team and loading equipment operators (excavators, loaders).
Ensure proper stockpile management and segregation of materials.
Monitor the movement of trucks and loading efficiency.
3. Qualifications & Experience
Diploma / Technical Certificate
in Mechanical, Electrical, or related field (preferred).
5-10 years' experience
in crusher/quarry plant operations.
Strong knowledge of crusher machines, screens, conveyors, production flow, and material grading.
Experience handling manpower and coordinating between operations and maintenance.
Good understanding of HSE practices and emergency procedures.
4. Skills & Competencies
Strong leadership and team supervision skills.
Good knowledge of mechanical & electrical basics for crusher troubleshooting.
Excellent communication and reporting skills.
Ability to work under pressure and handle high production environments.
Safety-focused mindset and decision-making capability.
5. Physical & Work Environment Requirements
Willingness to work outdoors in dusty, hot quarry conditions.
Ability to work long hours, night shifts, and respond to emergency breakdowns.
Physically fit and alert.
6. Key Performance Indicators (KPIs)
Daily production targets achieved (tons/hour).
Reduced downtime
and improved equipment reliability.
Manpower productivity and discipline.
Safety compliance and zero incidents.
Accurate reporting
of operations and maintenance needs.
Job Types: Full-time, Permanent
Application Question(s):
Notice Period
What is your expected Salary?
Experience:
* crusher/quarry plant operations: 8 years (Required)
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