Job Description

- Automation Technician (Boiler Control & Burner Systems)

Department:

Service / Automation

Reports To:

Senior Service Engineer - Boiler & Burner Systems

Experience:

Minimum 3-5 years in boiler automation, BMS (Burner Management Systems), or industrial control systems

Qualification:

ITI / Diploma in Instrumentation, Electrical, or Mechatronics Engineering

Role Summary

The Automation Technician will provide hands-on technical support for the maintenance, troubleshooting, and optimization of boiler control and safety systems. This role covers control panel diagnostics, alarm verification, smoke and flame detection systems, combustion air and fuel control loops, and supports burner modification or fuel conversion projects as per OEM specifications.

Key Responsibilities

1. Troubleshooting & System Diagnostics

Assist in diagnosing boiler control logic faults, burner lockouts, and system trips using PLC/DCS/HMI interfaces. Perform detailed alarm checks and interlock testing for burner management systems (BMS). Verify control panel integrity, I/O signal status, and loop functionality. Use multimeters, loop calibrators, and diagnostic software for signal tracing and fault isolation.

2. Control Panel & Instrumentation Maintenance

Inspect, calibrate, and function-test pressure switches, flame scanners, level probes, oxygen analyzers, actuators, and transmitters. Ensure correct sequencing of start-up/shut-down logic, purge cycles, and flame safety interlocks. Check tightness of terminals, cable continuity, and proper earthing/grounding of panels.

3. Smoke & Flame Detection Systems

Test UV/IR flame scanners, smoke detectors, and their interface with safety shut-off valves. Ensure compliance with class and SOLAS requirements for combustion safety systems.

4. Burner Modification & Fuel Conversion

Support burner retrofits, nozzle changes, fuel conversion projects (oil-to-gas, dual-fuel, etc.). Assist in tuning PID loops for air/fuel ratio control, optimizing combustion efficiency and reducing excess O?. Verify proper operation of servo motors, actuators, VFDs, and dampers during commissioning.

5. Documentation & Compliance

Log troubleshooting actions, calibration certificates, and service reports. Maintain adherence to OEM manuals, NFPA 85/86 (Boiler & Burner Safety Standards), and class requirements. Report persistent or systemic faults to Service Engineer with recommended corrective actions.
Job Type: Full-time